Solid PCBN inserts for rolls

TheDescription of Solid PCBN

SolidCBN inserts are completely made by CBN with no material joints, twice hightemperature and high pressure during the manufactruing process to obtain thefinished solid CBN inserts, firstly HBN powder is transformed to CBN powder,then CBN powder plus bond transformed to PCBN, so the finished solid CBNinserts have the best heat absorption capacity and can work at highesttemperatures. Also solid CBN inserts have good chemical inertness to ferrousmetals, so it has a wide machining application for turning atuomobile brakedisk, grey cast iron, nodular cast iron, ductile cast iron, hardened steel etc.for rough machining to semi-finish machining.

The Features and Advantages ofSolid PCBN

1.With the advantages of high abrasive resistance,high processing precision, good thermal conductivity and long service life, thePCBN insert meets the international standard of ISO.

2.The PCBN insertcan realize high speed cutting and hard material cutting with high workefficiency, and also can facilitate fast clamping.

3.Our PCBN insertcan be used repeatedly, up to 50 times tool life of carbide with CBN turninginserts. Will lower your processing cost.

4.High materialremoval rates decrease operation cycle times, providing more parts per shift.Cutting speeds two to three times those of conventional tools.

5.Longer toollife resulting in excellent dimensional control and consistent surfacefinishes. Together these provide improved work piece quality and minimize scraprates.

6.Increased machinetool uptime as a result of longer tool life provides greater productioncapacity without investment in new equipment.

7.PCBN insertsprovide significant productivity and cost savings in manufacturing operations.The full potential and value of super abrasive tools over conventional toolingcan be evaluated by tracking gains in productivity

TheApplication of Solid PCBN

ThePCBN insert is used to process hardened steel, hardened cast iron, grey castiron and iron series metal work pieces.